Exam Cheat Sheet · Quick Reference

Maryland Journey Natural Gas Fitter

Maryland  ·  PSI Services Contractor

Verified, not estimated. Every figure below is drawn from the official exam structure we maintain — question counts, passing standard and topic weighting. Practice questions are grounded in the source law with statute citations. We omit any figure we can't verify rather than guess at it.
Total questions
40
Passing score
70%
Exam time
90 min
Administered by
PSI Services Contractor
Format
Reference materials allowed

Maryland State Portion 40 questions

General Piping 15 Q · 38%
Allowable pressure drop and maximum operating pressure for indoor piping systemsApproved piping materials and tubing standards (steel, copper, CSST, polyethylene, aluminum)Piping joints, fittings, and connection methods (threaded, brazed, welded, press-connect, flared)Piping system installation requirements (prohibited locations, underground burial depth, protection from physical damage, corrosion protection)Pressure testing and inspection of gas piping (test medium, test pressure, test duration, leak detection)Purging procedures for gas piping systemsPipe support spacing, shutoff valves, drips, sediment traps, and flow controls
Pipe Sizing/Math 10 Q · 25%
Gas pipe sizing using longest length, branch length, and hybrid pressure methodsCalculating maximum gas demand in CFH from appliance BTU ratingsPressure drop allowances and equivalent lengths for fittings and valvesFitting allowances and end-to-end pipe length calculations for threaded, copper, and welded fittingsOffset, diagonal, rise, and run calculations using angle constants (45°, 60°, 22.5°)Grade, percent grade, drop, and run calculations for sloped pipingVolume, pressure, and capacity calculations for pipe and water systemsFraction, decimal, and unit conversion for pipe measurements
Chimney and Flues 5 Q · 12%
Appliance venting categories and type of venting system selectionVent and chimney termination height and location requirementsVent connector materials, sizing, slope, and clearancesMasonry chimney construction, lining, and inspection requirementsSizing Category I appliance venting systems using tablesGas vent types (Type B, BW, L) and installation requirementsDirect-vent and mechanical draft system termination clearancesDraft hoods, draft controls, and vent dampers
Combustion 5 Q · 12%
Combustion air requirements: indoor vs. outdoor methods (IFGC Section 304)Combustion air opening sizing and location (minimum free area per Btu/h)Flammability limits of natural gas and propane (ignition threshold percentages)Properties of natural gas vs. propane: weight relative to air, toxicity, odorizationDefinition and composition of combustion air, combustion products, and flue gasesCombustion chamber and burner definitions (main burner, power burner, induced-draft burner)Mechanical and engineered combustion air supply systems (Sections 304.8–304.9)Latent heat, heat transfer (Btu), and temperature conversion as applied to combustion processes
Appliances 5 Q · 12%
Listing, labeling, and testing standards for specific appliance typesInstallation clearances to combustible materials for heating appliancesClothes dryer exhaust duct requirements (materials, length, termination)Unvented room heater restrictions (input rating, oxygen-depletion safety shutoff, prohibited locations)Cooking appliance installation requirements and vertical clearancesWater heater installation and dual-use (space heating) requirementsSafety inspection procedures for existing appliance installations (gas leak checks, CO measurement thresholds, combustion air and vent draft testing)Flame safeguard and ignition device requirements for decorative and vented fireplace appliances

Key Distinctions

Longest Length MethodvsBranch Length Method

Longest Length uses the single longest pipe run from delivery point to most remote outlet for sizing ALL sections, while Branch Length sizes each branch using the distance from the meter to that branch's most remote outlet, reducing conservatism.

IFGC 2018, Appendix A, Section A.3.1
Pressure TestvsLeak Check

A pressure test verifies gas-tight integrity after installation or modification, while a leak check verifies the system does not leak during operation after being placed in service.

2018 IFGC, Pages 15-16 (Section 202, Definitions)
Purging (>2 psig system)vsPurging (≤2 psig system)

Systems with design operating pressure greater than 2 psig must discharge purge gas directly outdoors, while systems at 2 psig or less may purge indoors through an appliance burner with continuous ignition under qualifying conditions.

2018 IFGC, Page 75 (Section 406.7.1.3)
PipevsTubing

Pipe is a rigid conduit of iron, steel, copper, copper-alloy, or plastic, while tubing is a semirigid conduit of copper, copper-alloy, aluminum, plastic, or steel.

2018 IFGC, Page 15 (Section 202, Definitions)
Flue GasesvsCombustion Products

Combustion products are constituents resulting from combustion excluding excess air, while flue gases include those combustion products plus excess air present in appliance flues or heat exchangers.

Ifgc 2018, Chapter 2 Definitions
Wood Louver (free area)vsMetal Louver/Grille (free area)

When actual free area is unknown, wood louvers are assumed to have 25% free area while metal louvers and grilles are assumed to have 75% free area.

IFGC 2018, Chapter 3 General Regulations, Section 304.10
Cast-Iron PipevsSteel Pipe (Schedule 10 or heavier)

Cast-iron pipe is explicitly prohibited for gas piping, while steel pipe Schedule 10 or heavier is a permitted material under IFGC.

2018 IFGC, Page 69 (Section 403.4.1)
Plastic PipevsAluminum-Alloy Pipe

Plastic pipe is permitted outdoors underground only (not inside or under buildings), while aluminum-alloy pipe is prohibited in exterior locations and underground but may be used indoors with coating restrictions.

2018 IFGC, Page 73 (Section 404.17.1)
Flared JointsvsBrazed Joints

Flared joints are permitted only in nonferrous pipe and tubing systems with provisions to prevent separation, while brazed joints require a filler metal melting point above 1,000°F and no more than 0.05% phosphorus.

2018 IFGC, Page 70 (Section 403.10.4)
Max Indoor Piping Pressure (standard)vsMax Indoor Piping Pressure (exception)

Standard indoor gas piping is limited to 5 psig maximum, but higher pressures are permitted under special conditions such as welded/brazed joints or piping in ventilated chases.

2018 IFGC, Page 32 (Section 402.7)
Natural Gas System ScopevsLP-Gas System Scope

The IFGC covers natural gas piping systems operating at up to 125 psig, while LP-gas piping systems are covered only up to 20 psig (except as provided in Section 402.7).

2018 IFGC, Page 1 (Section 101.2.2)
Service Shutoff ValvevsAppliance Shutoff Valve

The service shutoff valve is installed by the gas supplier between the meter/source and customer piping to shut off the entire system, while the appliance shutoff valve is installed within 6 feet of and in the same room as the individual appliance it serves.

2018 IFGC, Page 17 (Section 202, Definitions)

Key Terms

Maximum Operating Pressure – Indoor Piping 2018 IFGC, Page 32 (Section 402.7)
Per IFGC 2018 Section 402.7, gas piping inside buildings shall not exceed 5 psig unless special conditions are met such as welded joints or ventilated chase enclosure.
Minimum Burial Depth – Underground Gas Piping 2018 IFGC, Page 72 (Section 404.12)
Per IFGC 2018 Section 404.12, underground gas piping systems must be installed a minimum of 12 inches below grade (reduced to 8 inches only for individual lines to outdoor lights, grills, and similar appliances).
Minimum Pressure Test Duration – Single-Family Dwelling 2018 IFGC, Page 74 (Section 406.4.2)
Per IFGC 2018 Section 406.4.2, pressure tests on systems less than 10 cubic feet or in a single-family dwelling must last not less than 10 minutes.
Minimum Test Pressure 2018 IFGC, Page 74 (Section 406.4.1)
Per IFGC 2018 Section 406.4.1, the test pressure shall be not less than 1½ times the proposed maximum working pressure but never less than 3 psig regardless of design pressure.
Shield Plate Thickness – Piping Through Framing 2018 IFGC, Page 72 (Section 404.7.3)
Per IFGC 2018 Section 404.7.3, steel shield plates protecting gas piping located less than 1½ inches from a framing face must be not less than 0.0575 inch (No. 16 gage) thick.
Maximum Hole Diameter – Wood Joists 2018 IFGC, Page 20 (Section 302.3.2)
Per IFGC 2018 Section 302.3.2, holes bored through wood joists for gas piping shall not exceed one-third the joist depth and must remain at least 2 inches from top and bottom.
Maximum Hole Diameter – Exterior Bearing Wall Studs 2018 IFGC, Page 20 (Section 302.3.4)
Per IFGC 2018 Section 302.3.4, holes bored through wood studs in an exterior bearing wall shall not exceed 40 percent of the stud depth.
Prohibited Locations for Gas Piping/Appliances 2018 IFGC, Page 20 (Section 301.15)
Per IFGC 2018 Section 301.15, gas appliances, equipment, and systems shall not be located in an elevator shaft.
Purge Stop Concentration 2018 IFGC, Page 75 (Section 406.7.1.3)
Per IFGC 2018 Section 406.7.1.3, purging operations introducing fuel gas into large piping systems requiring outdoor discharge must stop when 90 percent fuel gas by volume is detected within the pipe.
Drip 2018 IFGC, Page 13 (Section 202, Definitions)
Per IFGC 2018 Section 202, a drip is a container placed at a low point in a gas piping system to collect condensate, from which the condensate is removable.
Piping System (defined scope) 2018 IFGC, Page 15 (Section 202, Definitions)
Per IFGC 2018 Section 202, a piping system comprises the fuel piping, valves, and fittings from the outlet of the point of delivery to the outlets of the appliance shutoff valves.
Pressure Drop IFGC Section 202
Per IFGC Section 202, pressure drop is the loss in pressure due to friction or obstruction in pipes, valves, fittings, regulators, and burners.
Brazing 2018 IFGC, Page 12 (Section 202, Definitions)
Per IFGC 2018 Section 202, brazing is a metal-joining process using a nonferrous filler metal with a melting point above 1,000°F but lower than that of the base metal; alloys must contain no more than 0.05% phosphorus.
Mechanical Joint 2018 IFGC, Page 15 (Section 202, Definitions)
Per IFGC 2018 Section 202, a mechanical joint is a gas-tight joint obtained by positive-holding mechanical construction including press-connect, flanged, threaded, flared, or compression joint types.
Acceptable Pressure Test Media 2018 IFGC, Page 74 (Section 406.2)
Per IFGC 2018 Section 406.2, acceptable test media are air, nitrogen, carbon dioxide, or inert gas; oxygen, natural gas, and acetylene are prohibited as test media.
Sediment Trap 2018 IFGC, Page 76 (Section 408.4)
Per IFGC 2018 Section 408.4, a sediment trap is a tee fitting with a capped nipple installed vertically in the bottommost opening, located downstream of the appliance shutoff valve to collect debris.

Formulas to Know

Gas Demand (CFH)CFH = Appliance BTU/h input ÷ Heating value of gas (BTU/cu ft)
Minimum Pressure Test PressureTest pressure = 1.5 × Maximum working pressure, but never less than 3 psig
Free Area – Wood Louver (when unknown)Effective free area = Gross louver area × 0.25
Free Area – Metal Louver/Grille (when unknown)Effective free area = Gross louver area × 0.75
Equivalent Length Allowance for FittingsAdd fitting equivalent length when a piping run contains 4 or more fittings
Maximum Joist Hole DiameterMax hole diameter = Joist depth ÷ 3
Maximum Stud Hole Diameter (exterior bearing wall)Max hole diameter = Stud depth × 0.40