Electrical Knowledge and Controls
15 Q · 19%
Circuit diagrams: pictorial and ladder diagramsOhm's law and Watt's law calculationsSingle-phase and three-phase AC motors: types, starting methods, and capacitorsMotor starting relays: current, potential, solid-state, and PTC relaysPressure and temperature motor controls: cut-in, cut-out, range, and differential adjustmentMotor protection devices: fuses, circuit breakers, and bimetal/thermistor overload protectionElectrical test equipment: voltmeters, ammeters, ohmmeters, and multimetersTroubleshooting hermetic compressor motors: winding resistance, shorts, and groundsControl transformers and 24-volt control circuits
Natural Gas
12 Q · 15%
Gas piping materials, fittings, and allowable pipe types (steel, copper, CSST, PE)Gas piping sizing methods and capacity tables (longest length, branch length, hybrid pressure)Gas piping pressure requirements, testing, and leak checksCombustion air requirements for gas-fired appliances (indoor, outdoor, and combination methods)Venting system types and selection by appliance category (Type B, single-wall, direct-vent, Categories I-IV)Chimney and vent sizing for Category I appliances (draft hood and fan-assisted)Vent connector installation requirements, clearances, and termination locationsGas furnace combustion principles, ignition systems, and safety controls
Air Distribution Systems
15 Q · 19%
Duct types, construction materials, and system configurations (radial, extended plenum, reducing trunk, perimeter loop, SDHV)Duct sizing procedures and ACCA Manual D requirementsRegisters, diffusers, and grilles — selection, placement, and airflow characteristicsDampers — types (butterfly, multiple-blade, split, fire, smoke), installation, and automatic controlsDuct insulation, sealing methods, and vapor retarder requirements (IMC Chapter 6)Airflow measurement tools and techniques (flow hoods, manometers, pitot tubes, blower door testing, duct blaster testing)Ventilation requirements — air changes per hour, fresh air intake, positive/negative pressure, and IMC Chapter 4 outdoor airflow ratesDuct system service — balancing, noise troubleshooting, cleaning procedures, and air filter maintenance
Refrigeration and Air Conditioning Systems
20 Q · 25%
Compression refrigeration cycle components and operationRefrigerant classification, properties, and environmental regulations (EPA/Clean Air Act)Refrigerant handling equipment: cylinders, gauge manifolds, service valves, and leak detectionRefrigerant recovery, recycling, reclaiming, evacuation, and charging proceduresMetering devices: capillary tubes, TXVs, AXVs, EEVs, and fixed-orifice typesCompressor types, configurations, and safety protection componentsHeat exchangers: evaporator and condenser types, defrost methods, and head pressure controlRefrigerant flow components: filter-driers, sight glasses, check valves, solenoid valves, and pressure-regulating valves
Heating Systems
15 Q · 19%
Gas-fired heating systems: burners, ignition systems, and combustion controlsOil-fired heating systems: burner components, fuel delivery, and combustion efficiency testingHydronic heating system components: boilers, circulating pumps, expansion tanks, and terminal unitsHeat pump operation: reversing valves, metering devices, and heating/cooling modesElectric resistance heating systems: furnaces, duct heaters, baseboard units, and radiant heatHydronic system designs: series loop, one-pipe, two-pipe, zoned, and radiant systemsBoiler safety controls and code requirements: pressure relief valves, low-water cutoffs, and IMC Chapter 10 provisionsForced-air furnace types and efficiency ratings: upflow, downflow, condensing vs. noncondensing, and AFUE
Velocity pressure Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 28 - Air Movement and Measurement, Page 630 (20th ed.: Page 710)
The difference between total air pressure and static air pressure, such that total pressure equals static pressure plus velocity pressure; a pitot tube's inner tube reads total pressure and its side-holed outer tube reads static pressure.
Distributor Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 45 - Commercial Metering Devices and Valves, Page 1088 (Section 45.1.4) (20th ed.: Pages 490-491)
A device at the metering device outlet that splits refrigerant into several shorter parallel evaporator circuits, reducing pressure drop and giving more consistent coil temperature.
Draft Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 34 - Oil-Fired Heating Systems, Page 796 (20th ed.: Page 1155)
The movement of flue gas, measured with a draft gauge in inches of water column, indicating how quickly flue gases pass through the heat exchanger.
K-value (thermal conductivity) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 32 - Heating and Cooling Loads, Page 717 (20th ed.: Page 986)
The amount of heat that will pass through one square foot of a material one inch thick, in one hour, with a 1°F temperature difference between sides (Btu·in/hr·ft²·°F).
Zeotropic blend / fractionation Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 12 - Working with Refrigerants, Page 243 (20th ed.: Page 259)
A 400-series refrigerant blend (such as R-410A) whose components vaporize at different temperatures, so it must always be liquid charged; vapor charging causes fractionation, with the lowest boiling point component entering the system first.
PTC relay Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 346 (Section 17.5) (20th ed.: Chapter 16, Section 16.3.5 — Positive Temperature Coefficient Relays)
A positive temperature coefficient thermistor relay wired in parallel with the run capacitor that has a low resistance of 3 Ω to 12 Ω when cool (so start current takes that path) and rises to 10 kΩ–20 kΩ when heated, forcing current through the run capacitor.
Potential relay Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 339 ("Potential Relays") (20th ed.: Chapter 16, Section 16.3.5 — Potential Relays)
A starting relay that actuates on the counter electromotive force (cemf) induced in the start winding; at the pickup voltage (about three-fourths of rated speed) its coil energizes and opens the normally closed contacts to drop out the start capacitor.
Current relay terminals L, M, S Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 339 (Section 17.4.5) (20th ed.: Chapter 16, Section 16.3.5 — Current Relays)
On a current relay, L is line voltage, M is the main (run) winding, and S is the start winding; a normally open contact lies between L and S and the relay coil between L and M.
High-pressure motor control Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 334 ("High-Pressure Motor Controls") (20th ed.: Chapter 16, Section 16.3.4 — High-Pressure Motor Controls)
A safety control usually set to cut out at 20% above normal head pressure to protect the compressor from high pressure and temperature and the motor from overheating and overloading.
Multipurpose fuse Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 347 (Section 17.5.1) (20th ed.: Chapter 16, Section 16.4.1)
A fuse combining fast-acting and time-delay characteristics: it will not blow on small short-duration overloads such as motor starting but blows immediately on overloads over 500% of its maximum current rating.
Current-limiting fuse Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 347 (Section 17.5.1) (20th ed.: Chapter 16, Section 16.4.1)
A fuse using temperature-sensitive resistors that open when current exceeds the limit and the fuse heats up, then close again when cooled, preventing motor current from exceeding rated locked rotor amperage.
Impedance Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 354 (Section 17.6.1) (20th ed.: Section 16.5.2 (DDC System Components — Controlled Devices, Lockout Relay))
The opposition to the flow of alternating current in an ac circuit; a lockout relay is a high-impedance relay whose coil prevents enough current from reaching the compressor relay coil to energize it when a safety control has opened.
Overload (circuit) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 14 - Electrical Power, Page 283 (Section 14.3.3) (20th ed.: Section 13.3.3 (Overload))
A condition in which too much current flows through a circuit, caused by an incorrect power supply, equipment failure, too many loads connected in parallel, or electromechanical equipment operating under strained conditions.
Sequencer Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 35 - Electric Heating Systems, Page 834 (20th ed.: Pages 1196 and 1205)
A device in an electric furnace that opens and closes contacts on a time delay (typically about 30 seconds apart) to energize heating elements one at a time and minimize initial current draw.
Crankcase heater Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 43 - Commercial Compressors, Page 1045 (Section 43.1) (20th ed.: Page 467)
An electric heating element on or in a compressor that keeps it warm during the Off cycle so refrigerant does not condense in the crankcase, preventing liquid slugging or a flooded start.
Overfiring Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 34 - Oil-Fired Heating Systems, Page 795 (Section 34.3.2) (20th ed.: Page 1154)
A condition in which a heating system creates too much heat, often from installing a higher-capacity burner nozzle than the original, so excess heat escapes up the flue and stack temperature rises.
Category IV furnace Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 33 - Gas-Fired Heating Systems, Page 776 (20th ed.: Page 1134)
A positive-pressure venting, condensing furnace whose flue gas temperature is below 140°F (60°C) — under its dew point — using a secondary heat exchanger and PVC vent piping.
cfm50 / duct leakage test pressure Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 31 - Ventilation System Service, Page 702 (20th ed.: Page 791)
cfm50 is the airflow through a blower door fan with indoor pressure held at −50 Pa WRT outdoors (used to compute ACH50); by contrast a duct leakage test seals registers and pressurizes ducts to +25 Pa WRT the conditioned space, giving cfm25.
Refrigerant quality Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 51 - Understanding Heat Loads and System Thermodynamics, Page 1273 (20th ed.: Page 1372)
On a pressure-enthalpy diagram, the portion of refrigerant mass that is vapor — a 10% quality means 10% vapor and 90% liquid.
Panned joist space Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 30 - Air Distribution, Page 672 (20th ed.: Page 755)
A basement return-air branch duct construction method using the joists and floorboards as three sides of the duct.
Ohm's law (resistance and current)R = E ÷ I and I = E ÷ R; e.g., 240 V ÷ 10 A = 24 Ω, and 24 V ÷ 8 Ω = 3 A (in a series circuit the same current flows through every load)
Watt's law (single-phase power)P = I × E; e.g., 20 A × 120 V = 2400 W; 15 A × 240 V = 3600 W; 8 A × 240 V = 1920 W
Control differentialDifferential = difference between cut-out and cut-in (always subtract the lower value from the higher): heating = cut-out − cut-in (e.g., 74°F − 68°F = 6°F); cooling = cut-in − cut-out (e.g., 25°F − 15°F = 10°F)
SubcoolingSubcooling = condensing (saturation) temperature at operating pressure − actual measured liquid temperature; e.g., 212°F − 190°F = 22°F
Duct air velocity from velocity pressure (pitot tube)V = 4005 × √Pv (Pv in inches of water); e.g., 4005 × √0.25 = 4005 × 0.5 ≈ 2003 ft/min
Air changes per hourACH = (airflow in cfm × 60 min) ÷ room volume in cubic feet
Btu/hr to kilowatts for electric heat sizingkW = Btu/hr ÷ 3,413; e.g., 50,000 ÷ 3,413 = 14.65 kW
Coefficient of performance from a pressure-enthalpy diagramCOP = refrigeration effect ÷ heat of compression = (compressor inlet h − evaporator inlet h) ÷ (compressor outlet h − compressor inlet h); e.g., (179 − 116) ÷ (198 − 179) = 63 ÷ 19 = 3.32:1
Total equivalent length and duct friction lossTotal equivalent length = sum of straight segments + elbow equivalent lengths (e.g., 28 + 22 + 15 + 2×25 = 115 ft); Friction loss = (total equivalent length ÷ 100) × friction rate = (115/100) × 0.10 = 0.115 in. WC
Minimum circuit ampacity (MCA)MCA = 1.25 × largest motor FLA/RLA + sum of other loads; e.g., 1.25 × 24.0 A + 2.1 A = 32.1 A (do not apply the 125% factor to both loads)