Exam Cheat Sheet · Quick Reference
South Carolina - Asphalt Paving
South Carolina · PSI Services Contractor
South Carolina State Portion 50 questions
Key Distinctions
A tack coat is a very thin, uniform coating usually applied at 0.03 to 0.06 gal/sy of residual asphalt cement, while seal coats run 0.10 to 0.20 gal/sy and prime coats 0.20 to 0.60 gal/sy.
Construction Planning, Equipment, and Methods (9th ed.), Page 729A thin uniform tack coat bonds the old pavement to the new mat, but an application sprayed much heavier than specified defeats its purpose and causes the layers to creep because the asphalt acts as a lubricant rather than a tack.
Construction Planning, Equipment, and Methods (9th ed.), Page 729The residual rate is the asphalt cement left after the water leaves; the emulsion rate is the residual rate divided by the emulsion's asphalt fraction (about two-thirds for a typical undiluted emulsion), and diluting the emulsion with an equal volume of water doubles the applied rate again.
Construction Planning, Equipment, and Methods (9th ed.), Page 728Standard Proctor drops a 5.5-lb rammer 25 times from 12 in. on each of three equal layers, while Modified Proctor drops a 10-lb rammer from 18 in. on each of five equal layers, applying approximately five times greater energy.
Construction Equipment Guide, Chapter 5 - Compaction and Stabilization Equipment, COMPACTION TESTSSoils may require a minimum of 6 impacts per foot, while the recommended range for asphalt mixtures is 10 to 12 impacts per foot.
Construction Equipment Guide, Chapter 5 - Compaction and Stabilization Equipment, Vibrating CompactorsSmooth-drum vibratory rollers can be used on semi-cohesive soils with up to about 10% of the material having a plasticity index of 5 or greater; beyond that threshold padded-drum or sheepsfoot rollers are more appropriate.
Construction Equipment Guide, Chapter 5 - Compaction and Stabilization Equipment, Smooth-Drum Vibratory Soil CompactorsThe paving finish roller is a double-drum static (two-axle tandem) roller weighing no less than 8 tons, but for open-graded asphalt a 10-ton tandem static roller is required and is usually the only type of roller used on open-graded mixes.
Excavation and Grading Handbook, Appendix A — Compactors and Rollers / Steel-drum roller section (Page 490)If 2 1/2 in. of asphalt or less is placed, the trench can be paved in one lift followed by a 5- or 8-ton roller; more than 2 1/2 in. may require two lifts with a strike-off plate holding the first lift down an inch or more.
Excavation and Grading Handbook, Chapter 21 — Paving Trenches section (Pages 386 to 387)When the stake shows a fill the fill is ADDED to the rod reading before the road section is subtracted (subtracting it as if it were a cut is an error), after which the aggregate thickness is added to the subgrade reading to get the base elevation.
Excavation and Grading Handbook, Page 97 (Chapter 5 — Using a Laser Level on a Road Project section)Rule of thumb for subdivision fills: a Cat 815 when the daily fill hauled is 4,500 cubic yards or less, and a Cat 825 for 4,500 to 8,000 cubic yards per day.
Excavation and Grading Handbook, Page 160 (Chapter 9 — Compactors section)On an earthwork volume sheet, stripping over the cut footprint is subtracted from the cut (topsoil is unusable as fill) while stripping under the fill footprint is added to the fill (its removal increases the fill required).
Construction Planning, Equipment, and Methods (9th ed.), Pages 133-135 (Table 3.1)Criteria A requires the average of any three successive tests to equal or exceed f'c, while Criteria B requires that no single test fall below f'c by more than 500 psi when f'c is 5000 psi or less (more than 10 percent of f'c when f'c exceeds 5000 psi).
Contractor's Guide to Quality Concrete Construction (4th ed.), Pages 149-150Key Terms
Formulas to Know
tons = (square feet to be paved × depth in inches) ÷ 160; e.g., 2,000 sf × 3 in. = 6,000 ÷ 160 = 37.5 tons (the handbook advises ordering slightly under the estimate; the formula is also used in reverse to find how far a given tonnage will spread)speed (mph) = (vpm × 60) ÷ (impacts per foot × 5,280); e.g., (3,200 × 60) ÷ (12 × 5,280) = 3.0 mph, within the recommended 2 to 4 mph vibratory working rangeccy/hr = (speed (fpm) × width (ft) × lift thickness (ft) × 60 min/hr × efficiency) ÷ number of passesarea (sy) = (width ft × length ft) ÷ 9; gallons = area (sy) × application rate (gal/sy); e.g., 16 ft × 2,200 ft = 35,200 sf ÷ 9 = 3,911 sy × 0.3 gal/sy ≈ 1,173 gal residualemulsion rate = residual rate ÷ asphalt-cement fraction of the emulsion; for a typical emulsion that is about two-thirds asphalt cement, 0.03 ÷ (2/3) = 0.045 gal/sy; for a 70% emulsion, 0.035 ÷ 0.70 = 0.05 gal/sy, and a 1:1 dilution with water doubles it to 0.10 gal/syarea (sy) = (width × length) ÷ 9; residual gal = area × residual rate; emulsion gal = residual gal ÷ asphalt fraction; e.g., 24 ft × 10,560 ft = 253,440 sf ÷ 9 = 28,160 sy × 0.05 = 1,408 gal ÷ 0.70 ≈ 2,011 galvolume = length × width × compacted lift thickness (ft); dry weight = volume × specified dry unit weight; water (lb) = (optimum w% − borrow w%) × dry weight; gallons = water lb ÷ 8.33; e.g., 100 × 36 × 0.667 = 2,400 cf × 115 pcf = 276,000 lb; (0.13 − 0.06) × 276,000 = 19,320 lb ÷ 8.33 ≈ 2,319 galsubgrade mark = rod reading + fill − total road section thickness; aggregate base mark = subgrade mark + aggregate thickness; e.g., 4.20 + 0.50 − 0.85 = 3.85 subgrade, 3.85 + 0.60 = 4.45 basetotal cut (bcy) = cut volume − cut stripping; total fill (ccy) = fill volume + fill stripping; adjusted fill (bcy) = total fill ÷ 0.90; algebraic sum = total cut − adjusted fill; e.g., (1,800 − 200) − (1,500 + 150) ÷ 0.90 = 1,600 − 1,833 = −233 bcySubgrade fall = (pavement width + curb widths) × cross slope; e.g., 17 ft + 0.67 ft + 3 ft = 20.67 ft × 2% = 0.41 ft. Excavation credit rule of thumb = 1 cubic yard of dirt excavated per 2 tons of aggregate placed; e.g., 3,600 tons ÷ 2 = 1,800 cy