Verified, not estimated. Every figure below is drawn from the official exam structure we maintain — question counts, passing standard and topic weighting. Practice questions are grounded in the source law with statute citations. We omit any figure we can't verify rather than guess at it.
Total questions
100
Passing score
73%
Exam time
260 min
Administered by
PSI Services Contractor
Format
Reference materials allowed
Tennessee State Portion
100 questions
Electrical Knowledge, Motors, and Controls7 Q · 7%
Electrical KnowledgeMotorsControlsCircuit diagrams (pictorial and ladder)Ohm's Law and electrical formulas (watts, horsepower, kVA)Series and parallel circuit calculationsSingle-phase and three-phase powerMotor starting relays (current, potential, PTC, solid-state)Motor protection devices (fuses, circuit breakers, overload units, branch-circuit protective device ratings)Thermostats (types, wiring terminals, anticipators, diagnostics)Electrical test equipment (multimeter, ammeter, megohmmeter)
Piping - Refrigeration, Hydronic, Steam and Process14 Q · 14%
Refrigeration PipingHydronic PipingSteam PipingProcess PipingTubing cutting, bending, and preparation techniquesFlared, soldered, brazed, and swaged tubing connectionsPipe and tubing materials selection (copper, steel, plastic)Refrigerant piping sizing and oil return considerationsHydronic piping joints and connection types by materialPipe support spacing and hanger requirementsFuel oil piping materials, joints, and installation requirementsBoiler piping connections, safety relief valves, and pressure vessels
Heating and Cooling Principles and Theory10 Q · 10%
Heating PrinciplesCooling PrinciplesTheoryCompression refrigeration cycle components and operationGas laws and pressure-temperature relationshipsHeat transfer calculations (K-value, C-value, R-value, U-value)Heating and cooling load calculations (Manual J methodology)Heat pump operation and efficiency ratings (COP, SEER, HSPF)Psychrometrics and humidity measurementAbsorption and evaporative cooling system operationCombustion principles and efficiency measurement
Heating and Cooling Equipment and Components10 Q · 10%
Heating EquipmentCooling EquipmentComponentsCompression Refrigeration Cycle FundamentalsCompressor Types and ConfigurationsMetering Device Types and OperationEvaporators and CondensersRefrigerant Flow and System ComponentsHeat Pump Operation and ComponentsHydronic System Components and DesignsCombustion Heating System Operation and Efficiency
Refrigerants and Refrigeration10 Q · 10%
RefrigerantsRefrigerationRefrigeration system components and their functions (compressor, condenser, evaporator, metering device)Refrigerant classification and environmental properties (CFC, HCFC, HFC, HFO, HC, ODP, GWP)Refrigerant handling equipment (cylinders, gauge manifolds, service valves, vacuum pumps)Refrigerant recovery, recycling, and reclaiming proceduresEPA Section 608 certification requirements and Clean Air Act regulationsLeak detection methods and refrigerant charge verification (superheat and subcooling)Refrigerant flow components (filter-driers, sight glasses, liquid receivers, solenoid valves, pressure-regulating valves)IMC Chapter 11 refrigeration system classification, machinery room requirements, and refrigerant quantity limits
Fuel and LP Gas10 Q · 10%
FuelLP GasGas piping materials, sizing, and pressure requirementsCombustion air requirements for gas-fired appliancesVenting systems for gas appliances (chimneys, vents, and connectors)LP gas storage, handling, and safety considerationsGas appliance installation, location, and clearance requirementsPressure testing and leak detection of gas piping systemsCombustion efficiency and flue gas analysis for gas-fired heating systemsFuel oil piping, storage, and oil-fired heating system components
Combustion Air, Chimneys, Flues and Vents10 Q · 10%
Combustion AirChimneysFluesVentsVent connector materials, installation, and clearancesVenting system sizing methods for Category I appliancesAppliance venting categories and type-to-appliance matchingDraft hoods, draft controls, and barometric draft regulatorsVent and chimney termination height and location requirementsDirect-vent and mechanical draft system terminal clearancesCombustion air supply methods (indoor, outdoor, and combination)Safety inspection procedures for existing venting and combustion air systems
Ducts, Ventilation and Exhaust14 Q · 14%
DuctsVentilationExhaustDuct pressure classification and material selectionDuct sealing requirements and leakage testingFire and smoke dampers in duct systemsDuct hangers, supports, and spacing requirementsPlenums and return air opening restrictionsExhaust outlet location and discharge clearancesOutdoor air intake location and protection requirementsDuct insulation and thermal load considerations
Load Calculation5 Q · 5%
Indoor and outdoor design conditions (HTD, CTD, design temperatures, grains difference)Fenestration heating and cooling load calculations (HTM values, U-values, overhang adjustments, shading)Opaque panel heating and cooling load calculations (walls, ceilings, floors, doors, U-values, CLTD)Infiltration load estimation methods (ACH table method, component leakage area method, blower door method)Duct system load calculations (heat loss factors, sensible and latent gain factors, leakage and insulation adjustments)Internal load estimation (occupants, appliances, sensible and latent defaults)Ventilation load calculations (engineered ventilation, heat recovery equipment, sensible and latent loads)Block load vs. room load distinctions and Form J1 calculation procedures
Safety, Fire and Smoke Protection10 Q · 10%
SafetyFire ProtectionSmoke ProtectionFire and smoke dampers (installation, ratings, and placement in duct systems)Lockout/tagout (LOTO) procedures for HVAC equipmentPersonal protective equipment (PPE) selection and useFlammable and combustible liquid storage and handling requirementsHazard assessment and safety data sheets (SDS)Plenum construction materials and flame/smoke spread ratingsExhaust ventilation for hazardous materials and flammable vaporsFire extinguisher types, classifications, and PASS method
Key Distinctions
Pictorial wiring diagramvsLadder diagram
A pictorial diagram shows all connections plus the approximate physical location of devices in the unit (and may show wire colors), while a ladder diagram shows the order of component operation as horizontal rungs (individual circuits with loads and controls) between two vertical power lines.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 18 - Electrical Troubleshooting Fundamentals, Page 369 (Section 18.2.2) (20th ed.: Chapter 16, Section 16.1.1)
K-value is heat passing through one square foot of material one inch thick in one hour at a 1°F temperature difference (Btu·in/hr·ft²·°F), while C-value is based on the material's actual measured thickness rather than a standardized 1-inch thickness.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 32 - Heating and Cooling Loads, Page 717 (20th ed.: Page 986)
Building-related illness (BRI)vsSick building syndrome (SBS)
BRI is a specifically diagnosable illness caused by exposure to airborne agents whose symptoms do NOT disappear when the occupant leaves, while SBS has no specific cause or identifiable illness and its symptoms disappear when occupants leave the building.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 29 - Air Quality, Page 647 (20th ed.: Page 730)
ACR tubing sizingvsCopper water tubing sizing
ACR tubing is designated by its actual outside diameter, while copper water tubing nominal size equals the outside diameter minus 1/8″.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 5 - Working with Tubing and Piping, Page 71 (Section 5.1.1) (20th ed.: Chapter 8, Section 8.1.1)
Galvanized pipevsBlack pipe
Galvanized pipe is treated with a zinc anticorrosion material and is used primarily in water systems to prevent rust, while black pipe is usually less expensive and is used for gas lines and applications that do not carry water.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 5 - Working with Tubing and Piping, Page 74 (Section 5.3) (20th ed.: Chapter 8, Section 8.2.3)
Hard lockoutvsSoft lockout
A hard lockout shuts the system down for an unspecified time after a failed trial for ignition and requires a service call or power interruption to the ignition control module to reset, while a soft lockout automatically retries after a waiting period.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 33 - Gas-Fired Heating Systems, Page 770 (20th ed.: Page 1129)
The subcooling method is generally used to check charge on systems with thermostatic expansion valves, while the superheat method is used on systems with fixed orifice metering devices such as capillary tubes.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 12 - Working with Refrigerants, Page 221 (20th ed.: Page 236)
Solid-state relay (SSR)vsElectromagnetic relay
An SSR switches circuits with electronic components (transistors, SCRs, triacs) and has no physical movement of mechanical parts, while an electromagnetic relay switches through mechanical contacts; SSRs are typically used to start single-phase motors.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 345 ("Solid-State Relays") (20th ed.: Chapter 16, Section 16.3.5 — Solid-State Relays)
Three-phase motor/powervsSingle-phase motor/power
Three-phase supply is already phase-split so the motor develops starting torque without start windings or capacitors, and delivers constant power because the voltages never all reach zero at the same instant; single-phase motors need start windings/capacitors for phase splitting.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 16 - Electric Motors, Page 308 (Section 16.2.2) (20th ed.: Chapter 15, Section 15.2.2)
Gas appliance in a private garagevsGas appliance in a public garage
Per IFGC 2021 Section 305.5, appliances in private garages require a minimum 6 ft clearance above the floor while public garages require 8 ft; an exception applies where the appliance is protected from motor vehicle impact and installed per Section 305.3.
IFGC 2021 Section 305.5
Duct leakage test before air handler installedvsDuct leakage test with air handler installed
Per the IECC, maximum leakage is 3 cfm per 100 ft² of conditioned space when tested before the air handler is installed, versus 4 cfm per 100 ft² when tested with the air handler installed.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 31 - Ventilation System Service, Page 703 (Section 31.1.5) (20th ed.: Page 793)
Vertical suction riservsHorizontal suction line run
A vertical riser is sized smaller in diameter than the horizontal run because oil return requires 1,000–1,500 fpm in the riser versus only 500–700 fpm in horizontal runs.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 52 - Commercial Refrigeration Component Selection, Page 1292 (20th ed.: Page 1393)
Recovery at the liquid line service valvevsRecovery at the compressor discharge service valve
At the liquid line the refrigerant is already subcooled liquid, which speeds recovery, while at the discharge service valve it is superheated high-pressure vapor, making recovery slower and less efficient.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 50 - Servicing Commercial Systems, Page 1233 (20th ed.: Page 1500)
Liquid line restriction (TXV system)vsInefficient compressor
A liquid line restriction gives low suction pressure, low head pressure, high superheat and normal subcooling, while an inefficient compressor gives HIGH suction pressure with LOW head pressure.
Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 48 - Troubleshooting Commercial Systems—System Diagnosis, Page 1202 (20th ed.: Ch. 53, Fig. 53-20 / High-Side Restriction)
Key Terms
Competent person OSHA 1926 CFR 29, Page 31
Per 29 CFR 1926.32(f), one who is capable of identifying existing and predictable hazards in the surroundings or working conditions that are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them (no specific degree, experience, or certificate required).
Velocity pressure Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 28 - Air Movement and Measurement, Page 630 (20th ed.: Page 710)
The difference between total air pressure and static air pressure, measured with a pitot tube whose inner tube senses total pressure and outer side holes sense static pressure (total = static + velocity).
Current-limiting fuse Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 347 (Section 17.5.1) (20th ed.: Chapter 16, Section 16.4.1)
A fuse using temperature-sensitive resistors that open when current exceeds the limit and the fuse heats up, then close again when cooled, preventing motor current from exceeding rated locked rotor amperage.
Multipurpose fuse Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 347 (Section 17.5.1) (20th ed.: Chapter 16, Section 16.4.1)
A fuse combining fast-acting and time-delay advantages: it will not blow during small short-duration overloads such as motor starting, but blows immediately on extremely high overloads over 500% of the maximum current rating.
Potential relay Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 339 ("Potential Relays") (20th ed.: Chapter 16, Section 16.3.5 — Potential Relays)
A start relay that actuates on the counter electromotive force (cemf) induced in the start winding as the motor nears rated speed; at pickup voltage (about three-fourths of normal speed) the coil energizes and opens the normally closed contacts to drop the start capacitor out.
PTC relay Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 346 (Section 17.5) (20th ed.: Chapter 16, Section 16.3.5 — Positive Temperature Coefficient Relays)
A positive temperature coefficient thermistor wired in parallel with the run capacitor that has low resistance (3 Ω to 12 Ω) when cool so start current takes that path, then rises to 10 kΩ–20 kΩ when heated, forcing current through the run capacitor.
Current relay terminals L, M, S Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 339 (Section 17.4.5) (20th ed.: Chapter 16, Section 16.3.5 — Current Relays)
On a current relay, L is line voltage, M is the main (run) winding, and S is the start winding; a normally open contact is between L and S and the relay coil is between L and M.
Differential (control setting) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 325 (Section 17.2.2) (20th ed.: Chapter 16, Section 16.2.2)
The difference between a control's cut-out and cut-in values, representing the temperature or pressure swing over which the system cycles.
High-pressure motor control Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 17 - Electrical Control Systems, Page 334 ("High-Pressure Motor Controls") (20th ed.: Chapter 16, Section 16.3.4 — High-Pressure Motor Controls)
A safety control usually set to cut out at 20% above normal head pressure, protecting the compressor from high pressure/temperature and the motor from overheating and overloading.
Low-heat (residential) appliance IFGC 2021 Section 202, Appliance Type definitions
Per IFGC 2021 Section 202, any appliance in which the products of combustion at the point of entrance to the flue under normal operating conditions have a temperature of 1,000°F (538°C) or less.
Category IV furnace Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 33 - Gas-Fired Heating Systems, Page 776 (20th ed.: Page 1134)
A positive-pressure venting, condensing furnace whose flue gas temperature is less than 140°F (60°C) — below its dew point — so some flue gas condenses; these high-efficiency units use secondary heat exchangers and PVC vent piping.
Overfiring Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 34 - Oil-Fired Heating Systems, Page 795 (Section 34.3.2) (20th ed.: Page 1154)
A condition in which a heating system creates too much heat, often caused by installing a burner nozzle of higher capacity than the original, so excess heat escapes up the flue and stack temperature runs high.
Work hardened (copper tubing) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 5 - Working with Tubing and Piping, Page 72 (Section 5.1.2) (20th ed.: Chapter 8, Section 8.1.1)
Soft ACR tubing that has been hardened by oxidation or repeated bending and hammering; it may crack at stress points when flared, and annealing is the process used to soften it again.
Sequencer (electric furnace) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 35 - Electric Heating Systems, Page 834 (20th ed.: Pages 1196 and 1205)
A device that closes and opens its contacts on a time delay to energize heating elements one after another (about 30 seconds apart) to minimize the furnace's initial current draw.
Crankcase heater Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 43 - Commercial Compressors, Page 1045 (Section 43.1) (20th ed.: Page 467)
An electric heating element on or in a compressor that warms it during the Off cycle to prevent refrigerant from condensing in the crankcase, avoiding liquid slugging or a flooded start.
Distributor (evaporator) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 45 - Commercial Metering Devices and Valves, Page 1088 (Section 45.1.4) (20th ed.: Pages 490-491)
A device at the metering device outlet that splits refrigerant flow into several shorter parallel evaporator circuits, reducing pressure drop across the evaporator and giving more consistent coil surface temperature.
Refrigerant quality Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 51 - Understanding Heat Loads and System Thermodynamics, Page 1273 (20th ed.: Page 1372)
On a pressure-enthalpy diagram, how much of the refrigerant mass is in the vapor state — e.g., 10% quality means 10% vapor and 90% liquid.
Receiver pressure regulator (ORD valve) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 45 - Commercial Metering Devices and Valves, Page 1118 (20th ed.: Page 586)
A winter head-pressure control that lets hot discharge gas bypass the condenser into the liquid receiver, typically opening at a 20 to 30 psi difference between the discharge line and the receiver.
cfm50 Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 31 - Ventilation System Service, Page 702 (20th ed.: Page 791)
The measured airflow through a blower door fan when indoor pressure is held at −50 Pa with respect to outdoors, used to calculate ACH50.
Zeotropic blend (400 series) Modern Refrigeration and Air Conditioning (22nd ed.), Chapter 12 - Working with Refrigerants, Page 243 (20th ed.: Page 259)
A refrigerant blend such as R-410A whose components vaporize at different temperatures, so it must always be liquid charged; vapor charging causes fractionation, with the lowest boiling point component entering first and creating an improper mixture.
Formulas to Know
Resistance / current from Ohm's lawR = E ÷ I (e.g., 240 V ÷ 10 A = 24 Ω); I = E ÷ R (e.g., 24 V ÷ 8 Ω = 3 A, the same current through every load in a series circuit)
Electrical power (Watt's law)P = I × E (e.g., 20 A × 120 V = 2,400 W; 15 A × 240 V = 3,600 W; 8 A × 240 V = 1,920 W)
Control differentialDifferential = higher value − lower value; for a heating system, cut-out − cut-in (74°F − 68°F = 6°F); for a cooling system, cut-in − cut-out
SubcoolingSubcooling = condensing (saturation) temperature at operating pressure − measured liquid temperature (e.g., 212°F − 190°F = 22°F)
Air velocity from velocity pressure (pitot tube)V = 4005 × √Pv, where Pv is velocity pressure in inches of water (e.g., 4005 × √0.25 = 2,003 ft/min)
Minimum circuit ampacity (MCA)MCA = 1.25 × (largest motor RLA/FLA) + sum of other loads (e.g., 1.25 × 24.0 A + 2.1 A = 32.1 A); do not apply the 125% factor to both loads
Duct total equivalent length and friction lossTotal equivalent length = sum of straight segments + elbow equivalent allowances (28 + 22 + 15 + 2 × 25 = 115 ft); friction loss = (total equivalent length ÷ 100) × friction rate = (115 ÷ 100) × 0.10 in. WC = 0.115 in. WC
Condenser sizing: total heat of rejection and condensing temperatureTHR (hermetic compressor) = compressor capacity × 1.30 (30,000 Btu/hr × 1.30 = 39,000 Btu/hr); condensing temperature = ambient design temperature + TD (95°F + 25°F = 120°F, with air-cooled TD generally 10°F–30°F)
Maximum refrigerant weight in a recovery cylinder (AHRI Guideline K)W = 0.8 × WC × SG, where 0.8 is 80%, WC is cylinder water capacity, and SG is the specific gravity of the refrigerant recovered