Exam Cheat Sheet · Quick Reference

Kansas Master Mechanical Exam (ICC KGL, 2018 IFGC/IMC)

Kansas  ·  Pearson Vue

Verified, not estimated. Every figure below is drawn from the official exam structure we maintain — question counts, passing standard and topic weighting. Practice questions are grounded in the source law with statute citations. We omit any figure we can't verify rather than guess at it.
Total questions
100
Passing score
75%
Exam time
240 min
Administered by
Pearson Vue
Format
Reference materials allowed

Kansas State Portion 100 questions

Administration General Regulations 30 Q · 30%
General Installation RequirementsCode Definitions and TermsPlan ReadingTestingPermits and Permit ApplicationsCode Official Authority and EnforcementInspections and Inspection ProceduresViolations, Stop Work Orders, and PenaltiesMeans of AppealApplicability to Existing and Altered SystemsAlternative Materials and Methods ApprovalClearances to Combustible Materials +3 more
Appliances & Mechanical Equipment 27 Q · 27%
Heating Equipment & Gen App InstallationWater Heaters and BoilersCooling and Refrigeration SystemsHydronic and Other SystemsRefrigerant Classification and Safety Groups (ASHRAE 34 toxicity/flammability designations)Machinery Room Requirements (construction, ventilation rates, refrigerant detectors, emergency controls)Refrigerant Piping Materials, Joints, and Installation RestrictionsMaximum Allowable Refrigerant Quantities by Occupancy TypeSpecific Gas-Fired Appliance Installation Requirements (fireplaces, furnaces, unit heaters, unvented heaters, dryers, cooking appliances)Solar Thermal System Design, Installation, and Freeze ProtectionBoiler Safety Controls, Relief Valves, and Low-Water CutoffsExpansion Tanks and Pressure Vessels for Hydronic Systems +6 more
Exhaust and Ventilation Systems 11 Q · 11%
Exhaust Fan & Product Conveying SystemsCommercial Hoods & Kitchen VentilationClothes Dryer Exhaust SystemsDomestic Cooking Exhaust EquipmentHazardous Exhaust SystemsSmoke Control SystemsExhaust Discharge Location & Outlet Termination RequirementsMechanical Ventilation Rates & Outdoor Air RequirementsGarage & Motor Vehicle Area ExhaustEnergy Recovery Ventilation SystemsExhaust SystemsVentilation
Duct Systems 12 Q · 12%
Duct Construction, Installation & PlenumsSmoke and Fire DampersReturn Air Openings and RestrictionsDuct Insulation, Coverings, and Vapor RetardersFlexible Ducts and Air ConnectorsDuct Joints, Seams, and Sealing RequirementsSmoke Detection Systems Control for Air DistributionAir Filters in HVAC SystemsUnderground Duct Installation RequirementsDuct Systems
Combustion Air 6 Q · 6%
Venting of Fuel Burning AppliancesIndoor combustion air requirements — standard method (50 cubic feet per 1,000 Btu/h)Known air-infiltration-rate method for determining required volume (Equations 3-1 and 3-2)Outdoor combustion air — two-permanent-openings and one-permanent-opening methods with sizing criteriaCombination indoor and outdoor combustion air methodMechanical combustion air supply systems and appliance interlock requirementsLouvers, grilles, and screens — net free area calculations and motorized louver interlocksCombustion air duct construction, installation, and termination requirementsDampered combustion air openings and interlock with appliance firing cycleChapter 3 General Regulations
Chimneys and Vents 8 Q · 8%
Venting of Fuel Burning AppliancesChimney and Vent ConnectorsAppliance categories and vent system type selection (Table 503.4/802.2)Vent and chimney termination height and location requirementsSizing of Category I appliance venting systems using code tablesMasonry chimney construction, lining, and flue requirementsFactory-built chimney listing, installation, and clearance requirementsDraft hoods, draft controls, and vent dampersAppliances not required to be ventedDirect-vent, mechanical draft, and power exhauster systemsChapter 5 Chimneys and Vents
Fuel Supply Systems 6 Q · 6%
Fuel Supply Installation, Testing and SizingPiping materials, fittings, and joint types for gas systemsCSST bonding and electrical continuity requirementsPressure regulators, shutoff valves, and flow controlsPiping support intervals and protection against physical damageProhibited locations and underground installation requirements for gas pipingPurging procedures and leak detection methodsFuel oil piping materials, joints, valves, and system installationLP-gas and CNG motor vehicle fuel-dispensing facility requirementsChapter 4 Gas Piping Installations

Key Distinctions

General requirement (IMC)vsSpecific requirement (IMC)

Per IMC 2018 Section 102.1, where a general requirement conflicts with a specific requirement the specific requirement governs; the 'most restrictive governs' rule applies only where different sections specify different materials, methods or other requirements.

IMC 2018 Section 102.1
High-probability refrigeration systemvsLow-probability refrigeration system

In a high-probability system the design or location of components is such that leaked refrigerant from a failed connection, seal or component will enter an occupancy-classified area other than the machinery room, while in a low-probability system such leakage will not enter the occupied area.

IMC 2018 Section 202 — High-Probability Systems
LabeledvsListed / Approved

'Labeled' means a label, seal, symbol or mark of a nationally recognized testing laboratory or approved agency that maintains periodic inspection of production is affixed, while 'listed' means inclusion in a published list of an organization acceptable to the code official and 'approved' means acceptable to the code official.

IMC 2018 Section 202 — Labeled/Listed
Longest length method (gas pipe sizing)vsBranch length method (gas pipe sizing)

The longest length method sizes each section using the longest length of piping from the point of delivery to the most remote outlet plus that section's load, while the branch length method sizes each branch using that branch's own length measured from the meter (e.g., 15 ft of main + 5 ft branch = 20 ft row).

IFGC 2018 Section 402.4.1
Black steel / galvanized steel gas piping in framingvsOther (non-steel) gas piping in framing

Per IFGC 404.7 Exception, black steel and galvanized steel piping are not required to be protected against fastener penetration, whereas other concealed piping that is located less than 1-1/2 inches from the framing member face to which wall, ceiling or floor membranes will be attached must be protected by shield plates (steel, thickness not less than 0.0575 inch / No. 16 gage per 404.7.3, extending not less than 4 inches to each side of the framing member per 404.7.1).

IFGC 2018 Section 404.7
Type II dry cleaning systemvsType III dry cleaning system

Type II uses Class II combustible liquid solvents with flash point at or above 100°F and below 140°F (e.g., 130°F), while Type III uses Class III solvents with flash point at or above 140°F (e.g., a 150°F flash point Class IIIA solvent); Type I uses Class I solvents below 100°F and Types IV and V use Class IV nonflammable solvents.

IMC 2018 Section 202 — Dry Cleaning Systems / Combustible Liquid, and 12
Thimble for listed appliance with draft hood (single-wall vent through combustible exterior wall)vsThimble for unlisted appliance with draft hood

Per IFGC 503.7.7, a listed draft-hood appliance needs a ventilated thimble not less than 4 inches larger in diameter than the pipe (reduced to not less than 2 inches larger where there is a run of not less than 6 feet of metal pipe in the open between draft hood outlet and thimble), while an unlisted draft-hood appliance requires not less than 6 inches larger, and residential/low-heat appliances 12 inches.

IFGC 2018 Section 503.7.7
Abrasive materials (IMC 202)vsNonabrasive/abrasive materials (IMC 202)

Abrasive materials are moderately abrasive particulate in high concentrations and highly abrasive particulate in moderate and high concentrations (alumina, bauxite, iron silicate, sand, slag), while nonabrasive/abrasive covers nonabrasive particulate in high concentrations, moderately abrasive in low and moderate concentrations, and highly abrasive in low concentrations (alfalfa, asphalt, plaster, gypsum, salt).

IMC 2018 Section 202 — Abrasive Materials / Nonabrasive-Abrasive Materials, and 16
Machinery room emergency ventilation — ammonia systemsvsMachinery room emergency ventilation — other refrigerants

Ammonia systems require a minimum emergency ventilation rate of 30 air changes per hour in accordance with IIAR 2, while non-ammonia systems use Equation 11-2, Q = 100 × √G (G = design mass of refrigerant, in pounds, of the largest system with any part in the machinery room).

IMC 2018 Section 1105.6.3
Eyebrow hoodvsBackshelf / pass-over hood

An eyebrow hood is mounted directly to the face of an appliance above the opening(s) or door(s) from which effluent is emitted, extending past the sides and overhanging the front of the opening, while a backshelf hood is set back from the front of the appliance and closed to the rear, and a pass-over hood is a free-standing backshelf hood low enough to pass food over.

IMC 2018 Section 202 — Commercial Kitchen Hoods
Indoor purging of gas pipingvsOutdoor purging of gas piping

Per IFGC 406.7.1, piping systems with a design operating gas pressure greater than 2 psig are required to be purged outdoors; indoor purging (such as through an appliance burner) is allowed only for systems at 2 psig or less that also do not meet the size and length criteria of Table 406.7.1.1.

IFGC 2018 Section 406.7.1
Hydrogen-generating indoor location — naturally ventilatedvsHydrogen-generating indoor location — mechanically ventilated

Naturally ventilated hydrogen locations are governed by IMC 304.5.1 (including the 12-inch-from-ceiling limitation and the two permanent openings), while in mechanically ventilated locations IMC 304.5.2 requires equipment and appliances having an ignition source to be located so the ignition source is below the mechanical ventilation outlet(s).

IMC 2018 Sections 304.5.1 and 304.5.2
Unvented room heater — per-appliance input limitvsUnvented appliances — aggregate room input limit

IFGC 621.3 limits any single unvented room heater to an input rating not in excess of 40,000 Btu/h, while IFGC 621.5 limits the aggregate input of all unvented appliances to 20 Btu/h per cubic foot of room volume (volume of an adjacent space connected by an opening that cannot be closed may be included).

IFGC 2018 Section 621.3

Key Terms

High-probability system (IMC 202) IMC 2018 Section 202 — High-Probability Systems
A refrigeration system in which the basic design or location of components is such that leakage of refrigerant from a failed connection, seal or component will enter an occupancy-classified area other than the machinery room.
Limited charge system (IMC 202) IMC 2018 Section 202 — Limited Charge System
A refrigeration system in which, with the compressor idle, the design pressure will not be exceeded when the refrigerant charge has completely evaporated.
Labeled (IMC Chapter 2) IMC 2018 Section 202 — Labeled/Listed
Equipment, materials or products to which has been affixed a label, seal, symbol or other identifying mark of a nationally recognized testing laboratory or approved agency that maintains periodic inspection of the production of such items.
Refrigeration capacity rating (IMC 202) IMC 2018 Section 202 — Refrigeration Capacity Rating
A rating in which 1 horsepower, 1 ton and 12,000 Btu/h all mean the same quantity.
Annual permit (IMC 106.1.1, 106.1.2) IMC 2018 Sections 106.1.1 and 106.1.2
A permit the code official is authorized to issue to any person, firm or corporation regularly employing one or more qualified tradespersons in the building, structure or on the premises owned or operated by the applicant, with a detailed record of alterations required under Section 106.1.2.
Board of appeals mechanical member (IMC 109.2.1, Item 3) IMC 2018 Section 109.2.1
The mechanical seat may be filled by a registered design professional with mechanical and plumbing engineering experience, or by a mechanical contractor with not less than 10 years' experience, 5 of which shall have been in responsible charge of work.
Replacement equipment operation before inspection (IMC 107.2) IMC 2018 Section 107.2
Heating equipment or appliances installed to replace existing units serving an occupied portion of a structure may be operated before inspection provided an inspection request is filed not more than 48 hours after the replacement work is completed and before any portion is concealed by permanent construction.
Roof equipment access (IMC 306.5) IMC 2018 Section 306.5
A permanent interior or exterior means of access, not requiring portable ladders, is required where personnel must climb higher than 16 feet above grade to reach equipment on a roof or elevated structure; where climbing over parapet walls, the height is measured to the top of the parapet.
R-Stamp holder (IMC 1003.3) IMC 2018 Section 1003.3
The qualified party required to perform welding on pressure vessels, in accordance with the National Board Inspection Code, Part 3, or an approved standard.
Equipment in combustible enclosures within plenums (IMC 602.2.1.4.2) IMC 2018 Chapter 6 — Section 602.2.1.4.2 Equipment in combustible enclosures
Electrical equipment having a combustible enclosure exposed within a plenum shall be listed and labeled for such use in accordance with UL 2043.
Telescoping grease duct joint (IMC 506.3.2.1) IMC 2018 Section 506.3.2.1
An overlapping field-fabricated grease duct joint in which the difference between inside cross-sectional dimensions of overlapping sections shall not exceed 1/4 inch and the length of overlap shall not exceed 2 inches.
Sensor-activated Type I hood exhaust fan (IMC 507.1.1) IMC 2018 Section 507.1.1
Where temperature or radiant energy sensors activate the Type I hood exhaust fan, the fan shall activate not more than 15 minutes after the first appliance served by that hood is turned on.
CSST bonding jumper (IFGC 310.2.2, 310.2.3) IFGC 2018 Section 310.2.2
For CSST without an arc-resistant jacket, the bonding jumper shall be not smaller than 6 AWG copper wire or equivalent, and its length between the gas piping connection and the grounding electrode system connection shall not exceed 75 feet.
Arc-resistant-jacketed CSST bonding (IFGC 310.3) IFGC 2018 Section 310.3
Arc-resistant-jacketed CSST is considered bonded where it is connected to an appliance that is connected to the appliance grounding conductor of the circuit supplying that appliance.
Standard method for indoor combustion air volume (IFGC 304.5.1) IFGC 2018 Section 304.5.1
A method requiring a minimum volume of 50 cubic feet per 1,000 Btu/h of the appliance input rating.
Mechanical draft venting system terminal (IFGC 503.8, Item 2) IFGC 2018 Section 503.8
Excluding direct-vent appliances, the terminal shall be located not less than 4 feet below, 4 feet horizontally from, or 1 foot above any door, operable window or gravity air inlet into any building.

Formulas to Know

Machinery room normal (occupied) mechanical ventilation rateLarger of 0.5 cfm per sq ft of machinery room area or 20 cfm per person (alternative criterion: volume needed to limit room temperature rise to 18°F). Example: 1,000 sq ft, 2 people → 0.5 × 1,000 = 500 cfm vs 20 × 2 = 40 cfm → 500 cfm governs.
Machinery room emergency exhaust airflow (non-ammonia refrigerants)IMC Equation 11-2: Q = 100 × √G, where G = design mass of refrigerant in pounds in the largest system with any part in the machinery room. Example: G = 900 lb → 100 × 30 = 3,000 cfm.
Dwelling unit continuous outdoor air ventilation rateIMC Equation 4-9: QOA = 0.01 × Afloor + 7.5 × (Nbr + 1). Example: 2,400 sq ft, 4 bedrooms → 24 + 37.5 = 61.5 cfm.
Repair garage exhaust for CNG/LNG and other lighter-than-air fueled vehicles (not hydrogen)Not less than 1 cfm per 12 cubic feet of room volume. Examples: 60 × 30 × 10 = 18,000 ft³ ÷ 12 = 1,500 cfm; 9,600 ft³ ÷ 12 = 800 cfm.
Hydronic piping hydrostatic testTest at 1.5 × maximum system design pressure, but not less than 100 psi, for not less than 15 minutes. Example: 1.5 × 80 psi = 120 psi for 15 minutes.
Gas piping test pressure and durationTest pressure not less than 1½ times the proposed maximum working pressure, but not less than 3 psig irrespective of design pressure; for a system under 10 cubic feet or in a single-family dwelling, duration not less than 10 minutes. Gauge scale high end not greater than five times the test pressure.
Aggregate input of unvented appliances in a room20 Btu/h per cubic foot of room volume, including the volume of an adjacent space connected by an opening that cannot be closed. Example: (900 + 600) ft³ × 20 = 30,000 Btu/h.
Natural ventilation openings for indoor hydrogen-generating locationsEach of two permanent openings: free area not less than 1/2 sq ft per 1,000 cubic feet of volume (IMC 304.5.1.1); where grille design/free area is unknown, metal louvers and grilles are assumed 75-percent free area (IMC 304.5.1.2). Example: 18,000 ft³ → 9 sq ft free area ÷ 0.75 = 12 sq ft gross each.
Outside ventilation air for recirculating direct-fired industrial air heatersNot less than 4 cfm per 1,000 Btu/h of rated input. Example: 800,000 ÷ 1,000 × 4 = 3,200 cfm.
Gas demand conversion for pipe sizing (longest length method)cfh = Btu/h ÷ 1,000; sum the loads served by the section. Examples: 40,000 + 100,000 = 140,000 Btuh = 140 cfh; meter demand (80,000 + 40,000 + 30,000) ÷ 1,000 = 150 cfh.