Verified, not estimated. Every figure below is drawn from the official exam structure we maintain — question counts, passing standard and topic weighting. Practice questions are grounded in the source law with statute citations. We omit any figure we can't verify rather than guess at it.
Total questions
80
Passing score
70%
Exam time
240 min
Administered by
PSI Services Contractor
Format
Reference materials allowed
South Carolina State Portion
80 questions
General Piping1 Q · 1%
Pipe and tubing material selection (steel, copper, plastic, CSST) and applicable standardsGas piping sizing methods and pressure drop calculationsPipe joining methods (threaded, brazed, soldered, welded, flared, solvent-cemented)Pipe bending calculations (setback, length of arc, offset bends)Pipe and tubing support spacing requirementsHydronic piping system installation requirements and valve placementPressure testing and purging of piping systemsPipe fittings dimensions and laying lengths (elbows, tees, reducers, flanges)Full Text
General Tubing1 Q · 1%
ACR copper tubing types and sizing (soft vs. hard-drawn, Type K and L, nominal vs. actual OD)Cutting tubing methods and tools (tubing cutter, hacksaw, reaming and deburring)Bending tubing techniques (bending springs, lever-type benders, minimum bend radius)Flared connections (single and double flares, flaring tools, flare fittings and nuts)Soldering and brazing connections (flux application, filler metals, flame types, purging with nitrogen)Swaged connections and specialized tube couplings (swaging tools, dissimilar metal joints)Non-refrigerant piping materials (copper water tubing, plastic pipe types ABS/PVC/CPVC, steel pipe and fittings)Pipe bending calculations (setback, length of bend, offset bends, minimum bending radius for standard pipe)Full Text
Pipe Assembly1 Q · 1%
Pipe and tubing material selection (steel, copper, plastic, CSST) by applicationJoining methods: threaded, brazed, soldered, solvent-cemented, and mechanical connectionsPipe bending calculations: setback, arc length, and offset geometryPipe sizing and gas capacity using code tables and pressure-drop equationsFitting dimensions and laying lengths for screwed, flanged, and butt-weld fittingsPipe support spacing and hanger requirementsPressure testing and purging of assembled piping systemsHydronic piping joints, valves, and installation requirements per SC Mechanical CodeFull Text
Piping Systems2 Q · 2%
Pipe and tubing materials selection (copper, steel, plastic, CSST)Gas piping sizing methods and tablesPipe joining methods (brazing, soldering, threading, solvent cementing, flared connections)Pipe bending techniques and calculations (setback, bend length, offset bends)Hydronic piping system design and components (boilers, pumps, expansion tanks, valves)Fuel oil piping installation requirements and materialsPipe support spacing and hangersRefrigerant piping components (filter-driers, receivers, sight glasses, flow valves)Full Text
Drain Piping1 Q · 1%
DWV copper drainage tube dimensions and applicationsPlastic pipe materials for drainage applications (ABS, PVC, butyrate)Pipe slope and drainage requirements for underground installationsPipe support spacing for drainage pipingOffset calculations and routing for drain piping installationsPipe fitting dimensions and laying lengths for drain system connectionsFull Text
Valves1 Q · 1%
Refrigerant service valve types, positions, and operation (back-seated, front-seated, mid-position, cracked open)Check valves: function, types, and applications in refrigeration and heat pump systemsSolenoid valves: normally open vs. normally closed, two-way and three-way configurationsMetering devices as valves: TXV operation and adjustment, AXV, EEV, capillary tubes, and fixed-orifice typesPressure-regulating valves: crankcase pressure regulators (CPRs), evaporator pressure regulators (EPRs), and relief valvesReversing valves in heat pump systems: direct-acting and pilot-operated types, heating vs. cooling mode operationHydronic system valves: mixing valves, balancing valves, pressure-reducing valves, flow-control valves, and backflow preventersValve material compatibility and pressure/temperature ratings per SC Mechanical Code hydronic piping requirementsFull Text
Piping Insulation1 Q · 1%
Insulation characteristics and fire safety ratings (flame spread and smoke-developed index limits)Required insulation thickness per energy code compliancePipe insulation requirements for radiant floor heating systems (thermal break and R-value marking)Insulation requirements for embedded hydronic pipingCondensation prevention on exterior of pipingPipe support spacing allowances for insulated versus uninsulated linesClearance to combustibles for high-temperature hydronic pipingFull Text
Hangers and Supports (General)1 Q · 1%
Pipe support spacing intervals by material typeHanger and anchor attachment to building structureMaterials compatibility for pipe hangers and supportsU-bolt dimensions for pipe hangersSupport spacing for plastic pipe (PVC, ABS, polyethylene)Shield plate protection for piping in notched or bored framing membersSupport spacing for copper and steel pipeStructural strength requirements for hangers under static and dynamic loadingFull Text
Mechanical Sound, Vibration, and Seismic Control1 Q · 1%
Vibration isolation methods for mechanical equipment and ductworkNoise sources in HVAC systems (blower, duct turbulence, air distribution components)Noise control through duct design and air velocity limitsNoise Criteria (NC) values for occupied spacesSound attenuation techniques (duct lining, lined elbows, sound traps)Crosstalk prevention through duct geometrySeismic resistance requirements for mechanical system supports and anchorageSupplemental restraint requirements when vibration isolation is employed
Heating and Cooling Principles2 Q · 2%
Heat transfer methods: conduction, convection, and radiationSensible heat vs. latent heat in heating and cooling applicationsThermal resistance properties: K-value, C-value, R-value, and U-valueIndoor and outdoor design temperatures for load calculationsHeat loss and heat gain sources in building envelopesCompression refrigeration cycle: evaporation, compression, condensing, and meteringHeat pump operating principles: heating mode and cooling modePsychrometric properties of air: dry-bulb temperature, wet-bulb temperature, relative humidity, and dew point
Refrigerants1 Q · 1%
Refrigerant classification types (CFC, HCFC, HFC, HFO, HC) and their chemical compositionsEnvironmental impact: ozone depletion potential (ODP) and global warming potential (GWP)EPA Clean Air Act Section 608 requirements and technician certification typesRefrigerant numbering system, cylinder color codes, and ASHRAE safety classifications (toxicity and flammability)Pressure-temperature charts, pressure-enthalpy tables, and diagrams for system diagnosticsRefrigerant recovery, recycling, and reclaiming procedures and equipmentRefrigerant lubricant types (MO, POE, AB, PAG) and compatibility with refrigerantsSC Mechanical Code refrigerant classification groups, allowable quantities, and machinery room requirements
Load Calculations8 Q · 10%
Heating and cooling design temperature differences (HTD and CTD)Fenestration heating and cooling HTM calculations (windows, glass doors, skylights)Opaque panel heating and cooling loads (walls, ceilings, floors, doors)Infiltration load estimation methods (ACH method, component leakage area, blower door)Duct load factors (conduction, leakage, insulation R-value, surface area adjustments)Internal loads (occupants, appliances, lighting)Engineered ventilation sensible and latent loadsOutdoor and indoor design conditions (Table 1 values, grains difference, daily range, latitude)
Heating and Cooling Equipment1 Q · 1%
Gas-fired furnace combustion principles and efficiency (AFUE, combustion air, flue gas analysis)Gas furnace components: burners, gas valves, ignition systems, and safety controlsOil-fired heating system components, combustion testing, and fuel oil characteristicsElectric resistance heating systems: elements, furnaces, duct heaters, and controlsHydronic heating systems: boilers, circulating pumps, expansion tanks, and terminal unitsHeat pump operation, types (air-source and ground-source), efficiency ratings, and reversing valve functionResidential and commercial central air-conditioning systems: split, packaged, and rooftop unitsHeating and cooling load calculations: heat transfer values, Manual J method, and design temperatures
Testing, Adjusting, and Balancing (TAB)2 Q · 2%
Air-side balancing procedures and damper adjustmentAirflow measurement instruments and techniques (flow hoods, anemometers, pitot tubes, manometers)Duct leakage testing methods (blower door subtraction, duct blaster/pressurization)Blower performance curves and system operating point determinationBuilding envelope airtightness testing and ACH50 calculationSupply and return CFM measurement and verificationDuct system noise diagnosis and correctionAir filter inspection, pressure drop measurement, and service
HVACR Control Fundamentals1 Q · 1%
Thermostat types and sensing elements (bimetal, thermistor, mercury switch, hydraulic)Heat and cooling anticipators (operation, adjustment, and purpose)Line-voltage, low-voltage, and millivolt thermostat operation and wiringProgrammable, wireless, and smart thermostat features and programmingControl system fundamentals (set point, differential, range, cut-in/cut-out adjustment)Pressure motor controls (high-pressure, low-pressure, oil pressure safety controls)Motor starting relays (current, potential, solid-state, PTC)Electrical test instruments (voltmeter, ohmmeter, ammeter, multimeter usage and procedures)
Control Schematics and Wiring Diagrams1 Q · 1%
Pictorial diagrams vs. ladder diagramsControl system fundamentals: cut-in, cut-out, range, and differential adjustmentTemperature motor controls and sensing devices (sensing bulbs, bimetal devices, electronic sensors)Pressure motor controls (high-pressure, low-pressure, oil pressure, and safety controls)Motor starting relays (current, potential, solid-state, and PTC relays)Motor protection devices (fuses, circuit breakers, bimetal protection, thermistor-based protection)Electrical test instruments for diagnosing control circuits (voltmeter, ohmmeter, ammeter, multimeter)Troubleshooting and servicing motor control components (thermostats, relays, contactors)
HVACR Control Systems1 Q · 1%
Thermostat types and operating principles (line-voltage, low-voltage, millivolt)Heat and cooling anticipatorsThermostat wiring terminals and diagramsProgrammable and digital thermostat operation and programmingPressure motor controls (high-pressure, low-pressure, oil pressure safety controls)Motor starting relays (current, potential, solid-state, PTC)Compressor protection devices (thermal overloads, discharge line pressure switches, crankcase pressure regulators)Heat pump control systems (reversing valve control, defrost controls, auxiliary heat)
Machine Room1 Q · 1%
Machinery room construction and design requirementsMandatory mechanical ventilation requirements (normal and emergency conditions)Refrigerant detector requirements and emergency ventilation activationMeans of egress requirements for machinery roomsFuel-burning appliances and open flame restrictions in machinery roomsPressure relief device and emergency pressure control system termination requirementsSpecial requirements for flammable refrigerant groups (A2, A3, B2, B3) including Class I Division 2 electrical classificationRemote control and emergency shutoff requirements for machinery room equipment
Air Conditioning Systems6 Q · 8%
Compression refrigeration cycle fundamentals (compressor, condenser, metering device, evaporator)Types of air-conditioning systems (room units, PTACs, ductless split, central split, packaged/rooftop)Residential central air-conditioning installation and serviceCommercial rooftop and packaged outdoor unit operation and controlsHeat pump operation, components, and reversing valve functionMetering devices (capillary tube, TXV, EEV, fixed orifice) selection and operationHeating and cooling load calculations and equipment sizing (Manual J)Refrigerant classification, handling, and SC Mechanical Code requirementsCommercial Metering Devices and ValvesCommercial Air-Conditioning Systems
Heat Pumps5 Q · 6%
Heat pump operating modes (heating vs. cooling) and refrigerant flow directionTypes of heat pumps: air-source vs. ground-source (geothermal)Reversing valve operation and configurations (direct-acting vs. pilot-operated)Heat pump system components: accumulators, compressors, and crankcase heatersMetering devices for heat pumps: TXVs, biflow valves, and flow check pistonsDefrost controls and methods: reverse cycle defrost and electric heat defrostAuxiliary heat: balance point, applications, and emergency heat operationHeat pump efficiency ratings: EER, SEER, HSPF, and COP
Furnaces (Warm Air Heating Equipment)2 Q · 2%
Gas furnace combustion principles and fuel types (natural gas vs. LP gas)Gas furnace ignition systems (standing-pilot, intermittent-pilot, DSI, and HSI)Gas furnace safety controls (high-limit switch, rollout switch, pressure switch)Gas furnace efficiency ratings and classifications (AFUE, mid-efficiency vs. high-efficiency/condensing)Gas furnace venting categories and vent materials (Category I–IV, PVC, Class B)Oil furnace components and combustion efficiency testing (CO2, stack temperature, draft, smoke tests)Electric heating systems and controls (resistance elements, sequencers, safety cutoffs)SC Mechanical and Fuel Gas Code requirements for forced-air warm-air furnace installation (listing, dampers, return-air restrictions, duct connections)Gas-Fired Heating Systems
Chimneys, Flues, Vents, and Vent Connectors3 Q · 4%
Appliance venting categories (Category I, II, III, IV) and matching vent typesChimney and vent termination height and clearance requirementsVent connector materials, sizing, slope, and installation requirementsSizing of Category I appliance venting systems using code tablesDraft hoods, draft controls, and automatically operated vent dampersFlue lining systems for masonry chimneysAppliances not required to be ventedVenting system installation for mid-efficiency and high-efficiency gas furnaces (Class B, PVC)
Combustion Air2 Q · 2%
Indoor combustion air volume requirements (standard method and known air-infiltration-rate method)Outdoor combustion air opening methods (two-permanent-openings and one-permanent-opening)Combustion air duct construction and installation requirementsLouvers, grilles, and screens for combustion air openingsMechanical combustion air supply systems and appliance interlock requirementsCombustion air requirements for oil-fired and solid-fuel appliances (NFPA 31 and manufacturer instructions)Dampered combustion air openings and interlock with appliance firing cyclePrimary air, secondary air, and excess air concepts for gas-fired appliances
General Fuel Knowledge1 Q · 1%
Properties and characteristics of natural gas vs. LP (liquefied petroleum) gasCombustion fundamentals: fuel, heat, oxygen, and products of combustionFlammability limits, air-to-fuel ratios, and excess airFuel oil grades, properties, and heating valuesCombustion efficiency testing: CO2, O2, CO content, stack temperature, and draftGas pressure measurement and units (inches water column, psi)Heating values of fuel gases and fuel oilsCarbon monoxide hazards and incomplete combustion indicators
Natural Gas1 Q · 1%
Gas piping materials and fittings (steel, copper, CSST, polyethylene)Pipe sizing methods and sizing tables for natural gas systemsGas supply pressure requirements and allowable pressure dropCombustion air requirements for gas-fired appliancesVenting systems for gas-fired appliances (Type B, chimney, direct-vent categories)Gas appliance installation requirements and prohibited locationsPressure testing and leak checking of gas piping systemsCombustion process, flame characteristics, and incomplete combustion hazards
General Duct Systems Knowledge and Principles4 Q · 5%
Available static pressure calculation and friction rate determinationTotal effective length of circulation paths including fitting equivalent lengthsAir velocity limits for supply and return duct systemsDuct system types and configurations (radial, extended plenum, reducing trunk, perimeter loop)Duct materials, construction standards, and sealing requirementsBlower performance data interpretation and operating point selectionDuct leakage effects on system performance and energy efficiencyBalancing dampers: placement, function, and airflow balancing procedures
Duct Conversion/Equivalencies4 Q · 5%
Round-to-rectangular duct equivalency using equal friction rate tables (Chart 9)Round-to-oval duct equivalency using equal friction rate tables (Chart 10)Friction chart variables and relationships (CFM, friction rate, diameter, velocity)Duct material roughness factors and their effect on equivalent diameter calculationsMathematical equations for converting round duct to equivalent rectangular or oval shapesFitting equivalent length concept and how fittings are expressed as equivalent duct lengthEquivalent length adjustments for varying air velocity and friction rate conditionsDuct slide rule use for determining equivalent sizes and verifying velocity limits
Mechanical Sheet Metal Devices/Systems2 Q · 2%
Duct system types and configurations (radial, extended plenum, reducing trunk, perimeter loop)Sheet metal duct construction materials, gauges, and fabrication methodsDuct joints, seams, and sealing requirements (mastic, tape, fasteners)Fire and smoke damper types, ratings, and installation requirementsRegisters, grilles, and diffusers — selection, placement, and performanceDuct insulation, vapor retarders, and thermal continuity requirementsAvailable static pressure, friction rate calculation, and total effective length (Manual D procedure)Fitting equivalent lengths and airway velocity limits
Duct System Components5 Q · 6%
Duct system types (radial, extended plenum, reducing trunk, perimeter loop)Available static pressure calculation and friction rate determinationFitting equivalent lengths and their effect on total effective lengthAir velocity limits for trunk ducts, branch ducts, and supply/return outletsBalancing dampers: placement, function, and locking requirementsDuct construction materials and minimum metal thickness requirements (SC Mechanical Code)Duct sealing requirements, leakage classes, and approved sealing methodsFire and smoke dampers in duct penetrations of rated assemblies
Metal Ducts3 Q · 4%
Metallic duct minimum sheet metal thickness requirements by size and pressure classificationMechanical fastening requirements for round metallic ducts (screws, rivets, lap dimensions)Joints, seams, and connections sealing methods (mastic, tape, UL 181B standards)Duct pressure classification based on static pressure ratingsDuct support requirements per SMACNA standardsUnderground metallic duct installation requirements (concrete encasement, slope, sealing)Duct sizing procedure using friction rate, available static pressure, and total effective lengthMetal duct gauge thickness and aspect ratio requirements for rectangular and round ducts
Fiberglass Ducts1 Q · 1%
Fibrous glass duct construction standards (NAIMA and SMACNA)UL 181 listing and labeling requirements for duct boardSeams, joints, and closure systems for fibrous glass duct (UL 181A-P, 181A-M, 181A-H)Reinforcement and support requirements for duct board panelsApproved installation locations for rigid fiberglass duct boardSC Mechanical Code nonmetallic duct classification and air temperature limitsDuct board use in trunk systems with flexible runouts (sizing context)Duct insulation R-value identification and labeling on fiberglass duct board
Filtering Systems1 Q · 1%
Types of air filters (disposable, washable, electrostatic, carbon, HEPA)MERV ratings and filter efficiency measurement methodsElectronic air cleaner operation and maintenanceUltraviolet germicidal (UVG) light systems for air treatmentIndoor air pollutants (solid and gaseous) targeted by filtrationFilter installation, pressure drop measurement, and replacement intervalsHeat recovery ventilators (HRV) and energy recovery ventilators (ERV)Filter pressure losses as a component of duct system static pressure calculations
Ventilation Equipment and Devices2 Q · 2%
Minimum outdoor airflow rates by occupancy type (Table 403.3.1.1)Natural vs. mechanical ventilation requirementsEnergy recovery ventilators (ERVs) and heat recovery ventilators (HRVs)Exhaust systems for specific occupancies (kitchens, dryers, garages, hazardous areas)Air intake and exhaust outlet location requirementsRegisters, diffusers, grilles, and dampersDuct construction, materials, sealing, and insulationVentilation load calculations (sensible and latent) for heating and coolingExhaust Systems
Exhaust Systems2 Q · 2%
Exhaust discharge location requirements and minimum separation distancesCommercial kitchen Type I and Type II hood systemsClothes dryer exhaust duct installation and length limitationsHazardous exhaust systems for flammable vapors, dusts, and toxic materialsSmoke control system design and operationMakeup air requirements for exhaust systemsVentilation system balancing, airflow measurement, and duct testingEnergy recovery ventilation systems and prohibited applications
General Electrical Knowledge2 Q · 2%
Ohm's Law and Watt's Law calculations (voltage, current, resistance, power)Series, parallel, and series-parallel circuit analysisSingle-phase and three-phase power systemsOvercurrent protection devices (fuses, circuit breakers, GFCI)Grounding, bonding, and equipment grounding conductorsElectric motor types and starting methods (split-phase, CSIR, CSCR, PSC, shaded-pole, three-phase)Electrical test instruments (voltmeter, ohmmeter, ammeter, multimeter, megohmmeter)OSHA 1926 Subpart K electrical safety requirements for construction jobsitesSubpart K—ElectricalElectrical Control Systems
Requirements for Electrical Installations1 Q · 1%
Grounding and bonding requirements for electrical systems and equipmentGround-fault circuit interrupter (GFCI) requirements and applicationsOvercurrent protection devices: fuses, circuit breakers, and their ratingsWiring methods and conductor requirements for temporary and permanent installationsWorking clearances and guarding of live electrical partsDisconnecting means requirements for HVACR equipment and motorsElectrical equipment approval, listing, labeling, and marking requirementsHazardous classified location electrical installation requirementsSubpart K—Electrical
Electrical/Electronic Fundamentals1 Q · 1%
Ohm's Law and Watt's Law calculations (voltage, current, resistance, power)Series, parallel, and series-parallel circuit analysisCapacitance and capacitor types (start and run capacitors)AC vs. DC current characteristics and single-phase vs. three-phase powerMagnetism, electromagnetism, and transformer operation (step-up/step-down)Semiconductor devices (diodes, SCRs, triacs, transistors, thermistors)Electric motor types and starting methods (split-phase, CSIR, CSCR, PSC, shaded-pole, ECM, VFD)Electrical control systems (motor starting relays, pressure/temperature controls, circuit protection devices)Electrical Control Systems
Safety2 Q · 2%
Lockout/tagout (LOTO) procedures for electrical and mechanical systemsPersonal protective equipment (PPE) selection and useFire hazards, fire extinguisher classes, and PASS techniqueRefrigerant cylinder safety and pressure vessel handlingElectrical hazards, grounding, and GFCI protectionHazard communication, safety data sheets (SDS), and GHS pictogramsEPA Section 608 certification requirements and refrigerant handling regulationsFall protection, ladder safety, confined spaces, and safe work practices
Fire Rated Construction1 Q · 1%
Fire damper and smoke damper requirements for duct penetrations of fire-resistance-rated assembliesDamper ratings, testing standards, and actuation methods (UL 555, UL 555S, temperature thresholds)Fire walls, fire barriers, fire partitions, and shaft enclosure damper placement requirementsCeiling radiation damper installation in fire-resistance-rated floor/ceiling and roof/ceiling assembliesPlenum construction materials and flame spread/smoke-developed index requirementsFire-resistance ratings for temporary buildings and indoor storage room constructionFire cutoffs, fire doors, and priority construction of fire walls during building constructionDuct penetration protection of horizontal assemblies and flexible duct restrictions at rated assembliesSubpart F-Fire Protection and Prevention
General Plan Reading1 Q · 1%
Reading and interpreting floor plan sketches and architectural drawingsIdentifying and recording room dimensions, orientations, and north-arrow designationMeasuring and calculating areas for walls, ceilings, floors, windows, and doorsInterpreting window and door codes and alphanumeric construction designations on plansDetermining above-grade and below-grade wall classifications from plan detailsIdentifying construction details and insulation specifications from plans and specificationsDetermining zoning requirements from architectural layout and room configurationsLocating equipment, duct runs, and utility services from plan information
Key Distinctions
Single screw compressorvsTwin screw compressor
A single screw compressor uses one main rotor meshing with two star-shaped rotors driven by the main rotor, while basic operating principles are the same as other screw compressors.
Modern Refrigeration and Air Conditioning (20th ed.), Chapter 18, Section 18.2.4 — Single Screw Compressor
Type B-W gas vent terminationvsType B or L gas vent termination
A Type B-W gas vent shall terminate not less than 12 feet in vertical height above the bottom of the wall furnace, whereas Type B or L gas vents must terminate not less than 5 feet above the highest connected appliance draft hood or flue collar.
SC Fuel Gas Code 2021, Chapter 5 Chimneys and Vents, Section 503.6.6
Heat loss HTMvsHeat gain HTM
A heat loss HTM is the component U-value times (indoor design temp – outdoor design temp), while a heat gain HTM takes that same temperature difference and adjusts it for sun exposure and heat storage (and is generally looked up on a chart).
Modern Refrigeration and Air Conditioning (20th ed.), Page 992
Thermostat terminal OvsThermostat terminal B
O energizes the reversing valve for cooling mode and B energizes it for heating mode; a reversing valve that must be energized in cooling lands on O (combined terminals shown as O/B).
Modern Refrigeration and Air Conditioning (20th ed.), Page 1102 — Section 40.5.1 Temperature Controls
Thermostatic blower control cut-invsThermostatic blower control cut-out
The control closes its contacts and starts the blower at a plenum temperature of about 140°F (60°C), and opens its contacts after burner shutdown when the plenum cools to about 90°F (32°C).
Modern Refrigeration and Air Conditioning (20th ed.), Page 1029
Power burnervsAtmospheric gas burner (ribbon, slotted, inshot)
A power burner uses a blower to force both primary and secondary air into the burner tube and is required for fuel oil firing, while atmospheric gas burners rely on siphoning/venturi action of gas through an orifice and are used with fuel gas.
Modern Refrigeration and Air Conditioning (20th ed.), Page 1124
Swing check valvevsLift check valve
A safe selection rule pairs swing checks with gate valves because flow is straight-way, and pairs lift checks with globe and angle valves because the lift check design requires a change in flow direction.
The split or double disc type should be installed with the stem vertical and handwheel up to guard against jamming of the disc spreader mechanism, while the solid wedge type can be installed in any position without danger of disc jamming.
Laying length 'Dimension A'vsLaying length 'Dimension 2 × A'
Gate valves and swing check valves with butt welding ends (and flanged gate valves) use 'Dimension A', while steel globe and angle valves with butt welding ends use '2 × A'.
Pipefitter's Handbook (3rd ed.), Chapter 1 (Full Text), Laying Lengths of Steel Globe and Angle Valves With Butt Welding Ends
Solvent-welded Type I (normal impact) PVCvsSolvent-welded Type II PVC
Thermal compensation is not required when operating temperature extremes differ from installation temperature by not more than plus or minus 30 degrees for Type I, versus 25 degrees for Type II.
Pipefitter's Handbook (3rd ed.), Page 3-25
Pressure lubrication systemvsSplash lubrication system
Pressure lubrication forces oil under pressure to all bearing surfaces so the compressor runs quieter even with greater bearing clearances, because the pressurized oil film cushions the bearings; a splash system has no pressurized oil cushion.
Modern Refrigeration and Air Conditioning (20th ed.), Chapter 18, Section 18.3.4 — Pressure Lubrication
Thimble 4 inches larger than pipevsThimble 2 inches larger than pipe
For listed appliances with draft hoods (and appliances listed for Type B vents) penetrating a combustible wall with single-wall pipe, the ventilated thimble must be not less than 4 inches larger in diameter, reduced to not less than 2 inches larger only where there is a run of not less than 6 feet of pipe in the open between the draft hood outlet and the thimble (6 inches for unlisted appliances with draft hoods; 12 inches for residential and low-heat appliances).
SC Fuel Gas Code 2021, Chapter 5 — Section 503.7.7 (Single-Wall Penetrations of Combustible Walls)
Moving cut-in and cut-out equally in opposite directions keeps the average temperature unchanged; widening the differential (e.g., 26°F/14°F instead of 25°F/15°F) lengthens run time and the interval between cycles, while narrowing it produces shorter, more frequent cycles.
Modern Refrigeration and Air Conditioning (20th ed.), Pages 355–357 (Section 16.2.2 Differential Adjustment)
Oil furnace primary control unitvsGas furnace ignition control module
They are equivalent devices that sequence component operation for ignition and monitor operation — primary control units are used in oil furnaces and ignition control modules in gas furnaces.
Modern Refrigeration and Air Conditioning (22nd ed.), Page 810 — Primary Control Units (Pro Tip: Gas and Oil Furnace Controls)
One who is capable of identifying existing and predictable hazards in the surroundings or working conditions that are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them (no specific degree, experience, or certificate is required).
Class 2 circuit Modern Refrigeration and Air Conditioning (22nd ed.), Page 277 — Electrical Codes / Class 2 circuits
A circuit supplied by a power source with an output no greater than 30 V and 1000 VA, covering the wiring between the power source and the connected equipment; thermostat and remote-control circuits are typical Class 2 circuits HVACR personnel are permitted to install (but not branch, power-supply, or service conductors).
Type B-W gas vent SC Fuel Gas Code 2021, Chapter 5 Chimneys and Vents, Section 503.6.6
A gas vent serving a wall furnace that shall terminate not less than 12 feet in vertical height above the bottom of the wall furnace.
Clothes dryer exhaust duct maximum length (specified-length method) SC Mechanical Code 2021, Chapter 5 Exhaust Systems, Sections 504.9.4.1 and 504.9.5
Under SC Mechanical Code 504.9.4.1, the exhaust duct shall not exceed 35 feet measured from the connection to the transition duct to the outlet terminal, with fitting reductions from Table 504.9.4.1; Section 504.9.5 requires a permanent label identifying equivalent length where it exceeds 35 feet.
Dryer makeup air opening (closet) SC Mechanical Code 2021, Chapter 5 Exhaust Systems — Section 504.7 Makeup Air
Per SC Mechanical Code 504.7, installations exhausting more than 200 cfm must be provided with makeup air, and a closet designed for a clothes dryer must have an opening of not less than 100 square inches (0.0645 m²) in the closet enclosure unless makeup air is supplied by other approved means.
Type I hood exhaust fan activation by sensors SC Mechanical Code 2021, Chapter 5, Section 507.1.1 (Operation)
Per SC Mechanical Code 507.1.1, where temperature or radiant energy sensors activate the Type I hood exhaust fan, the fan must activate not more than 15 minutes after the first appliance served by that hood has been turned on.
Fire extinguisher coverage (29 CFR 1926.150(c)(1)(i)) OSHA 1926.150(c)(1)(i)
A fire extinguisher rated not less than 2A shall be provided for each 3,000 square feet of the protected building area, or major fraction thereof.
Construction site fire alarm system (29 CFR 1926.150(e)) OSHA 1926.150(e)(1) and (e)(2)
An alarm system such as a telephone system or siren shall be established by the employer so employees on the site and the local fire department can be alerted for an emergency, with the alarm code and reporting instructions conspicuously posted at phones and employee entrances.
First aid kit inspection (29 CFR 1926.50) OSHA 1926 CFR 29, Page 33
The employer shall check first aid kit contents before the kit is sent out on each job and at least weekly on each job to ensure expended items are replaced.
Temporary building inside another building (29 CFR 1926.151(b)(2)) OSHA 29 CFR 1926, §1926.151(b)(2)
Temporary buildings located within another building or structure shall be of noncombustible construction or of combustible construction having a fire resistance of not less than 1 hour.
Openings to other rooms or buildings shall have noncombustible liquid-tight raised sills or ramps at least 4 inches in height (or the storage area floor at least 4 inches below the surrounding floor), with approved self-closing fire doors; an open-grated trench draining to a safe location is a permissible alternate.
Employee exposure to impulsive or impact noise should not exceed 140 dB peak sound pressure level, a limit separate from duration-based continuous exposure levels in Table D-2.
Fire damper hourly rating Modern Refrigeration and Air Conditioning (20th ed.), Page 767
Fire damper hour ratings must be 75% of the hour rating of the wall, floor, or partition penetrated (a 2-hour barrier takes a 1.5-hour damper).
Clearance space (reciprocating compressor) Modern Refrigeration and Air Conditioning (20th ed.), Chapter 18, Section 18.2.1 — Clearance Space
The small volume between the piston at top dead center and the valve plate, approximately 0.010″ to 0.020″ (.254 mm to .508 mm).
Charge compensator tank Modern Refrigeration and Air Conditioning (20th ed.), Page 1089
A canister on a heat pump that stores excess liquid refrigerant; the gas line only passes through the tank without opening into it, while the smaller liquid line connects to and fills the tank during heating mode.
Console air conditioner Modern Refrigeration and Air Conditioning (22nd ed.), Page 469 (Section 22.4, Console Air Conditioners)
An entire air-conditioning system mounted in a stand-up cabinet (vertical packaged terminal air conditioner) with the condensing unit in one section and blower/evaporator in another, manufactured in capacities from 1/2 ton to 4 tons.
Category II gas furnace Modern Refrigeration and Air Conditioning (20th ed.), Page 1134
A furnace venting classification for negative vent pressure with condensing flue gas (flue gas below its dew point), requiring special vent material specified by the manufacturer; Category I is negative-pressure noncondensing (Class B vent), III is positive-pressure noncondensing (stainless steel), IV is positive-pressure condensing (PVC).
System-dependent (passive) recovery limitation Modern Refrigeration and Air Conditioning (20th ed.), Appendix G — Type II (high- or very high-pressure appliances), Recovery Requirements, Page 1570
Under EPA Section 608 Type II recovery requirements, system-dependent recovery equipment is prohibited on any system containing more than 15 lb of refrigerant (5 lb defines a small appliance, 50 lb triggers leak-repair requirements, 200 lb changes required evacuation vacuum levels).
Formulas to Know
Heating heat transfer multiplier (HTM) for a componentHTM = U × HTD (indoor design temp − outdoor design temp); example: 0.07 × 50 = 3.50 Btuh/sq ft, and 0.07 × 75 = 5.25 Btuh/sq ft
Heating load through a surfaceQ = U × Area × TD = Area × HTM; examples: 136 sq ft × 3.50 = 476 Btuh; 60 sq ft × (0.30 × 50 = 15.00) = 900 Btuh; 140 sq ft × (0.03 × 50 = 1.50) = 210 Btuh; 20 sq ft door × (0.50 × 70 = 35.00) = 700 Btuh
Infiltration airflow from air changesCFM = ACH × room volume ÷ 60; example: 0.6 × (16 × 14 × 10 = 2,240 cu ft) ÷ 60 = 22.4 cfm
Infiltration heating load and total room loadInfiltration load = 1.1 × ACF × CFM × HTD (example: 1.1 × 1.00 × 22.4 × 70 = 1,725 Btuh); total room load = wall + glass + door + ceiling + infiltration (example: 770 + 1,155 + 700 + 470 + 1,725 = 4,820 Btuh). Scaling for a colder design day: every component is proportional to HTD, so 4,820 × (80 ÷ 70) = 5,509 Btuh.
Duct total equivalent length and friction lossTEL = sum of straight lengths + elbow equivalent lengths (example: 28 + 22 + 15 = 65 ft straight; 2 elbows × 25 ft = 50 ft; TEL = 115 ft). Friction loss = (TEL ÷ 100) × friction rate = (115 ÷ 100) × 0.10 in. WC = 0.115 in. WC.
Mixed-air temperature and outdoor-air percentageT_mix = (Return CFM × Return Temp + Outdoor CFM × Outdoor Temp) ÷ Total CFM; example: (3,000 × 60 + 1,000 × 92) ÷ 4,000 = 68.0 °F. OA% = OA CFM ÷ total CFM = 1,000 ÷ 4,000 = 25%. Total mixed CFM = sum of entering streams (3,000 + 1,000 = 4,000 CFM).
Minimum circuit ampacity (MCA)MCA = 1.25 × (largest motor FLA/RLA) + sum of other loads; example: 1.25 × 24.0 A + 2.1 A = 32.1 A (nameplate rounds to 32 A)
Additional refrigerant charge for a long line set (values read from the line-set data given)Additional feet = total line set length − the length covered by the factory charge; additional charge = additional feet × the stated oz-per-foot rate; example from the figure (factory charge covers first 15 ft, 0.6 oz/ft): 65 − 15 = 50 ft; 50 × 0.6 = 30.0 oz = 30.0 ÷ 16 = 1.9 lb
Pipe thermal expansion from the expansion-per-100-ft tableExpansion = (table value at operating temp − table value at install temp) per 100 ft × (length ÷ 100); example for steel: 3.245 (400°F) − 0.449 (60°F) = 2.796 in. per 100 ft; 5.0 × 2.796 = 13.98 in. for 500 ft
Low-amperage clamp-on ammeter readingActual current = displayed reading ÷ number of wraps of the wire around the ammeter jaws (e.g., ten wraps reads ten times high); not recommended for wire 10 AWG or larger
Setback for a 150° pipe bendSetback = Radius × 3.73 (2.41 is for 135° bends, 1.732 for 120° bends, 3.14 is the length-of-bend multiplier for 180° bends)
High-pressure safety control cut-out settingCut-out setting = normal head pressure + 20% (safety device only; the thermostat or low-pressure control cycles the compressor in normal operation)